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Electrical Engineering Reference

Voltage Drop Calculation Table

Enter voltage, current, one-way distance, circuit type, conductor material, and a target percentage to compare calculated voltage drop across standard wire sizes.

Default
120 V · 15 A · 50 ft
Circuits
DC, 1-phase, 3-phase
Materials
Copper or aluminum
Method
Preliminary K-factor estimate

Interactive selector

Calculate Voltage Drop for Every Wire Size

The table recalculates standard AWG and kcmil rows and marks the smallest listed conductor at or below your target.

First qualifying size12 AWG2.47% drop at the default inputs
Voltage drop2.96 VAt the first qualifying size
Load voltage117.04 VSource voltage minus calculated drop
Allowable drop3.60 V3.00% of source voltage

Current scenario: 120 V, 15 A, 50 ft one-way, copper, single-phase AC, 3.00% maximum drop.

“First qualifying” refers only to the selected voltage-drop target. It is not an ampacity, protection, termination, or code-compliance approval.

Calculated comparison

Voltage Drop Results by Standard Wire Size

Compare AWG and kcmil sizes, including circular-mil and approximate metric area, then select up to five rows for the chart.

Rows are ordered by conductor area. The highlighted row is the smallest listed size that meets the active target using the displayed preliminary method.

Calculated voltage-drop comparison for standard 18 AWG through 1000 kcmil conductor sizes. Default values use 120 V, 15 A, 50 ft one-way, copper, single-phase AC, and a 3% target.
CompareTarget statusCopy
18 AWG1,620 / 0.8211.944 V9.95%108.06 V Fails 3.00%179.2 W15.1 ft
16 AWG2,580 / 1.317.500 V6.25%112.50 V Fails 3.00%112.5 W24.0 ft
14 AWG4,110 / 2.084.708 V3.92%115.29 V Fails 3%70.6 W38.2 ft
12 AWG6,530 / 3.312.963 V2.47%117.04 V First qualifying44.4 W60.7 ft
10 AWG10,380 / 5.261.864 V1.55%118.14 V Passes 3%28.0 W96.6 ft
8 AWG16,510 / 8.371.172 V0.98%118.83 V Passes 3%17.6 W153.6 ft
6 AWG26,240 / 13.300.737 V0.61%119.26 V Passes 3%11.1 W244.1 ft
4 AWG41,740 / 21.150.464 V0.39%119.54 V Passes 3%7.0 W388.3 ft
3 AWG52,620 / 26.660.368 V0.31%119.63 V Passes 3%5.5 W489.5 ft
2 AWG66,360 / 33.630.292 V0.24%119.71 V Passes 3%4.4 W617.3 ft
1 AWG83,690 / 42.410.231 V0.19%119.77 V Passes 3%3.5 W778.5 ft
1/0 AWG105,600 / 53.510.183 V0.15%119.82 V Passes 3%2.7 W982.3 ft
2/0 AWG133,100 / 67.440.145 V0.12%119.85 V Passes 3%2.2 W1238.1 ft
3/0 AWG167,800 / 85.030.115 V0.10%119.88 V Passes 3%1.7 W1560.9 ft
4/0 AWG211,600 / 107.220.091 V0.08%119.91 V Passes 3%1.4 W1968.4 ft
250 kcmil250,000 / 126.680.077 V0.06%119.92 V Passes 3%1.2 W2325.6 ft
300 kcmil300,000 / 152.010.065 V0.05%119.94 V Passes 3%1.0 W2790.7 ft
350 kcmil350,000 / 177.350.055 V0.05%119.94 V Passes 3%0.8 W3255.8 ft
400 kcmil400,000 / 202.680.048 V0.04%119.95 V Passes 3%0.7 W3720.9 ft
500 kcmil500,000 / 253.350.039 V0.03%119.96 V Passes 3%0.6 W4651.2 ft
600 kcmil600,000 / 304.020.032 V0.03%119.97 V Passes 3%0.5 W5581.4 ft
750 kcmil750,000 / 380.030.026 V0.02%119.97 V Passes 3%0.4 W6976.7 ft
1000 kcmil1,000,000 / 506.710.019 V0.02%119.98 V Passes 3%0.3 W9302.3 ft

Calculated values use a simplified circular-mil K-factor estimate. Real conductor resistance varies with temperature, construction, installation, AC effects, and source data.

Table and export options

Selected-row chart

Compare Voltage Drop by Conductor Size

The chart automatically follows the decision boundary: the last failing row, the first qualifying row, and nearby passing rows.

Decision target: 3.00% maximum drop

Select conductor rows in the table to compare voltage-drop percentage.

How to Interpret the Highlighted Row

Red rows: exceed the selected targetGreen outline: first listed size at or below the targetLarger rows: lower calculated dropFinal design: also check ampacity and installation rules

The highlighted row answers a narrow question: which listed conductor first meets the chosen voltage-drop percentage under the entered assumptions. It does not determine the final conductor by itself.

Voltage Drop Is Not an Ampacity Check

Design limitation

Confirm conductor ampacity, overcurrent protection, insulation rating, terminal temperature limits, ambient correction, conductor bundling, raceway fill, grounding, fault duty, equipment instructions, and the locally adopted electrical code. A row can pass voltage drop and still be unacceptable for installation.

Voltage Drop Equations Used by This Table

For a two-wire DC or single-phase circuit, the preliminary circular-mil relationship is:

Single-phase or two-wireVd = 2KIL ÷ CM

The entered length is one-way. The factor of 2 represents the outgoing and return conductor path.

For a balanced three-phase circuit:

Balanced three-phaseVd = √3KIL ÷ CM

The result is an approximate line-to-line voltage drop for balanced loading.

Variables

  • Vdvoltage drop, volts
  • Kmaterial resistivity constant in ohm-cmil/ft
  • Iload current, amperes
  • Lone-way length, feet
  • CMconductor area, circular mils

Percentage drop is calculated as 100 × Vd ÷ source voltage. The solver keeps full internal precision and rounds only the displayed values.

3% and 5% Voltage Drop Guidance

Three percent is a common design target for an individual branch circuit, while five percent is often used as a combined feeder-plus-branch design target. These values should not be treated as one universal legal limit for every circuit or piece of equipment.

Allowable voltage drop in volts at common source voltages.
Source voltage1%2%3%5%
12 V0.12 V0.24 V0.36 V0.60 V
24 V0.24 V0.48 V0.72 V1.20 V
48 V0.48 V0.96 V1.44 V2.40 V
120 V1.20 V2.40 V3.60 V6.00 V
208 V2.08 V4.16 V6.24 V10.40 V
240 V2.40 V4.80 V7.20 V12.00 V
277 V2.77 V5.54 V8.31 V13.85 V
480 V4.80 V9.60 V14.40 V24.00 V

Worked Example: 120 V, 15 A, 50 ft Copper Circuit

12 AWG calculation

Assumptions: copper, single-phase/two-wire, 50 ft one-way, 6,530 cmil.

Vd = 2 × 12.9 × 15 × 50 ÷ 6,530 ≈ 2.96 V.

Percentage drop ≈ 2.96 ÷ 120 × 100 = 2.47%.

Interpretation

At a 3% target, 14 AWG exceeds the target while 12 AWG is the first listed size below it in this simplified comparison.

The next step is to verify ampacity and every installation requirement independently.

Common Voltage Drop Calculation Mistakes

Entering round-trip length

This tool expects one-way source-to-load distance and applies the circuit multiplier internally.

Using breaker rating automatically

Use the design or operating current appropriate to the engineering check. Breaker rating and actual load current are not always interchangeable.

Ignoring feeder drop

A branch-circuit target does not erase voltage drop already consumed upstream in a feeder.

Rounding too early

Pass or fail is evaluated from the unrounded result, even when the displayed percentage appears equal to the target.

Assuming copper and aluminum are interchangeable

Different material constants change the calculated drop and may change the first qualifying size.

Treating the result as approval

The table is a preliminary design aid, not a substitute for project-specific engineering or code review.

Engineering Basis and Source Transparency

Original calculated output; no complete NEC or IEEE conductor-impedance table is reproduced.

The interactive table uses a simplified circular-mil K-factor method for preliminary comparison. It is intentionally separated from detailed impedance calculations that require verified resistance, reactance, temperature, installation configuration, and power-factor data.

Dataset and Review Details

Publisher
Turn2Engineering
Calculation basis
2KIL/CM and √3KIL/CM
Default K values
Copper 12.9; aluminum 21.2 ohm-cmil/ft, used as simplified design constants
Length convention
One-way input
Conductor range
18 AWG through 1000 kcmil; metric area shown as an approximate conversion
Rights status
Original calculated comparison; restricted standards tables excluded
Known exclusions
Temperature-adjusted AC impedance, harmonics, parallel runs, motor starting, nonlinear loads
Review label
Generated engineering reference; project review not claimed

Voltage Drop Calculation Table FAQs

Enter the one-way distance from source to load. The table applies a factor of 2 for a two-wire or single-phase path and √3 for a balanced three-phase calculation.

Use the Table as a Preliminary Comparison

Start with the actual source voltage, expected current, one-way distance, circuit type, material, and design target. Use the first qualifying row as a voltage-drop screening result, then complete the independent ampacity and installation checks required for the project.

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