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Electrical protection reference

Fuse Size Chart

Calculate a preliminary fuse amp rating from current, watts, VA, kVA, or horsepower, then find the first listed standard rating at or above the result.

Primary use
Preliminary fuse sizing
Inputs
A, W, kW, VA, kVA, hp
Systems
DC, 1-phase, 3-phase
Output
Nearest standard rating

Interactive selector

Calculate Fuse Size

Convert the load to amperes, apply a declared sizing factor, and identify the first matching nominal rating.

Calculated Current vs Standard Fuse Ratings

Lower, recommended, and next-higher nominal ratings are shown around the calculated requirement.

Calculated current compared with nearby standard fuse ratings A horizontal scale compares the load current, calculated minimum rating, recommended nominal rating, and adjacent standard ratings.
Load current Calculated minimum Recommended nominal rating
Converted load current 16 A Before the sizing factor
Calculated minimum 20 A Load current × declared factor
First standard rating 20 A First listed nominal rating at or above the minimum
Adjacent ratings 15 A / 25 A Next lower and next higher listed values
Applied sizing factor 125% Selected preliminary multiplier

Important

This is a preliminary nominal ampere rating, not a complete fuse selection. Verify conductor ampacity, equipment instructions, fuse class, AC/DC voltage rating, interrupting rating, time-current behavior, ambient conditions, inrush, and applicable code.

Nominal ratings

Standard Fuse Size Chart

Use the table to find the first nominal rating at or above the calculated minimum, then complete the application checks.

Search by amp rating or filter by rating band. The recommended row is highlighted after calculation.

Standard nominal ampere rating sequence summarized for fuse sizing, including additional fuse-only ratings. It is not a product catalog or application approval.
Current values Classification and basis Required verification Copy
Source scope
1 A 1 0.8 Low amp Additional fuse-only rating NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
3 A 3 2.4 Low amp Additional fuse-only rating NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
6 A 6 4.8 Low amp Additional fuse-only rating NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
10 A 10 8 Low amp Additional fuse-only rating NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
15 A 15 12 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
20 A 20 16 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
25 A 25 20 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
30 A 30 24 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
35 A 35 28 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
40 A 40 32 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
45 A 45 36 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
50 A 50 40 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
60 A 60 48 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
70 A 70 56 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
80 A 80 64 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
90 A 90 72 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
100 A 100 80 Branch / equipment Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
110 A 110 88 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
125 A 125 100 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
150 A 150 120 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
175 A 175 140 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
200 A 200 160 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
225 A 225 180 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
250 A 250 200 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
300 A 300 240 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
350 A 350 280 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
400 A 400 320 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
450 A 450 360 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
500 A 500 400 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
600 A 600 480 Industrial Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
601 A 601 480.8 High current Additional fuse-only rating NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
700 A 700 560 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
800 A 800 640 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
1000 A 1000 800 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
1200 A 1200 960 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
1600 A 1600 1280 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
2000 A 2000 1600 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
2500 A 2500 2000 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
3000 A 3000 2400 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
4000 A 4000 3200 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
5000 A 5000 4000 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.
6000 A 6000 4800 High current Standard fuse / inverse-time breaker sequence NEC 240.6 sequence summary Verify application, conductor, equipment, voltage, class, and interrupting rating.

The “Load at 125% sizing” column equals nominal rating ÷ 1.25. It is a reverse-calculation aid only—not a universal permissible load, continuous-load rule, or substitute for the applicable code and product instructions.

Table tools

Key takeaways

What the Result Means

  • Load current is converted from the entered electrical or mechanical value.
  • Calculated minimum equals load current multiplied by the selected preliminary sizing factor.
  • First standard rating is the smallest listed nominal rating not below that minimum.
  • Final selection still depends on the protected conductor or equipment and the exact fuse family.

Why the Calculated Fuse Size May Still Be Wrong

A higher nominal rating can violate conductor or equipment limits even when it is the next standard value. Motor, transformer, HVAC, photovoltaic, semiconductor, and automotive circuits can use application-specific rules, nameplate instructions, and time-current requirements that override a general multiplier.

Fuse ampere rating is only one selection property. The fuse must also be appropriate for circuit voltage, AC or DC interruption, available fault current, response speed, ambient conditions, pulse or inrush energy, fuseholder rating, coordination, dimensions, and required listings or approvals.

Fuse Sizing Formulas

The calculator first converts the entered load to amperes. It then multiplies that current by the selected preliminary sizing factor and chooses the first listed nominal rating at or above the result.

Current conversion

DC or single-phase VA
I = S ÷ V
Three-phase VA
I = S ÷ (√3 × VLL)
Single-phase watts
I = P ÷ (V × PF × η)
Three-phase watts
I = P ÷ (√3 × VLL × PF × η)

Variable definitions

  • ICurrent in amperes
  • PReal power in watts
  • SApparent power in volt-amperes
  • VDC, single-phase, or line-to-line voltage as selected
  • PFPower factor as a decimal from greater than 0 through 1
  • ηEfficiency as a decimal

Worked Fuse Sizing Examples

16 A continuous load

Assumption: a preliminary 125% factor is selected.

16 A × 1.25 = 20 A.

The first listed nominal rating is 20 A. Confirm that the conductor and equipment permit that rating.

5 kW, 240 V single-phase load

Assumptions: PF = 1.00 and efficiency = 100%.

5,000 W ÷ 240 V = 20.83 A. At 125%, the preliminary minimum is 26.04 A.

The first listed nominal rating is 30 A, subject to all conductor, equipment, and application limits.

15 kVA, 480 V three-phase load

15,000 VA ÷ (√3 × 480 V) = 18.04 A.

At 125%, the preliminary minimum is 22.55 A, so the first listed rating is 25 A.

Transformer or equipment-specific rules may produce a different permitted protective-device rating.

Fuse Selection Checklist

1. Confirm the protected item

  • Branch-circuit conductor
  • Equipment or component
  • Motor, transformer, HVAC, PV, or electronic load

2. Verify electrical ratings

  • Nominal ampere rating
  • AC or DC voltage rating
  • Interrupting rating above available fault current

3. Verify operating behavior

  • Fast-acting or time-delay response
  • Starting current, inrush, or pulse energy
  • Ambient temperature and enclosure conditions

4. Verify installation constraints

  • Fuse class and rejection features
  • Fuseholder rating and dimensions
  • Coordination, current limitation, and approvals

Fast-acting vs time-delay fuses

CharacteristicFast-actingTime-delay
Typical behaviorOpens quickly during sustained overcurrent.Allows defined temporary inrush before opening.
Common concernNuisance opening on startup or charging current.Excess delay if applied where rapid component protection is required.
Selection basisUse the equipment instructions and the exact manufacturer time-current data for the chosen fuse family.

Common fuse selection mistakes

  • Replacing a nuisance-opening fuse with a larger rating without identifying the cause.
  • Assuming an AC fuse is automatically suitable for the same DC voltage.
  • Ignoring conductor ampacity, equipment maximum overcurrent protection, or terminal limits.
  • Confusing nominal ampere rating with fuse class, interrupting rating, or response speed.

Engineering Basis and Sources

Scope: preliminary current conversion, declared sizing factor, nearest listed nominal rating, and fuse-selection checks.

This page uses an original calculation workflow and a compact summary of the standard nominal rating sequence in NEC 240.6, including the additional fuse-only ratings. It does not reproduce manufacturer product tables or time-current datasets.

Dataset and Review Details

Publisher
Turn2Engineering
Page type
Educational calculator and transformed reference
Canonical units
Amperes, volts, watts
Calculation method
Power-to-current conversion, declared factor, first qualifying listed rating
Known exclusions
Manufacturer product tables, time-current curves, product availability, and project approval
Rights status
Original calculations and standards summary; CSV export disabled

Fuse Size Chart FAQs

Using a simplified 125% preliminary factor gives 20 A, so 20 A is the first matching listed rating. The conductor, equipment, fuse class, voltage, interrupting rating, and application rules must still permit it.

Use the Chart as a Starting Point

Calculate the load current, apply the stated preliminary factor, and identify the first listed nominal rating. Before installation, verify every conductor, equipment, voltage, interrupting, response-time, environmental, and code constraint for the actual circuit.

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