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Mechanical Engineering · Fasteners

Bolt Head Size Chart

Look up common SAE/ASME and ISO metric hex-bolt head widths and the matching nominal wrench or socket size, with a reverse wrench-size lookup and dimensioned head diagram.

Lookup
Bolt size → wrench size
Systems
SAE / ASME + ISO metric
Head type
Standard hex only

Direct lookup

Bolt Head and Wrench Size Lookup

Choose the fastener system and nominal bolt diameter. “Head size” here means width across opposite flats.

Default example: a standard 1/2 in ASME hex bolt uses a nominal 3/4 in width across flats, so the nominal wrench/socket size is 3/4 in.

Bolt size 1/2 in ASME B18.2.1 standard hex
Width across flats 3/4 in Nominal head wrenching dimension
Wrench / socket 3/4 in Nominal tool size

Confirm the fastener’s dimensional standard before selecting a tool. Heavy-hex, structural, flange, JIS, legacy DIN, and specialty heads may use different dimensions.

Dimension reference

Hex Bolt Head Width Across Flats

The wrench/socket dimension is measured between opposite parallel faces—not corner to corner.

Hex Bolt Head Width Across Flats Top view of a standard hex bolt head showing nominal bolt diameter d and width across flats s, which corresponds to the nominal wrench or socket size. s = 3/4 in across flats d = 1/2 in Nominal wrench/socket = 3/4 in
Diagram is explanatory and not a manufacturing drawing or tolerance diagram.
Nominal bolt diameter, d
1/2 in
Width across flats, s
3/4 in
Nominal wrench/socket
3/4 in
Dimensional basis
ASME B18.2.1

Limited common-size reference

Bolt Head Size and Wrench Size Chart

Common standard hex sizes only. This is intentionally not a complete reproduction of ASME or ISO dimensional standards.

Search by bolt designation, wrench size, system, or standard. Use the source system’s nominal units when selecting a tool.

Scroll horizontally to view additional columns and vertically to view additional rows. The bolt size column and column headers remain visible while scrolling.

Selected common standard hex-bolt nominal diameters with nominal width across flats and matching nominal wrench/socket size. Heavy-hex and specialty heads are excluded.
System Dimensional basis Nominal diameter Width across flats Wrench / socket Alternate / legacy note Copy
1/4 in SAE / ASME Inch ASME B18.2.1 1/4 in 7/16 in 7/16 in
5/16 in SAE / ASME Inch ASME B18.2.1 5/16 in 1/2 in 1/2 in
3/8 in SAE / ASME Inch ASME B18.2.1 3/8 in 9/16 in 9/16 in
7/16 in SAE / ASME Inch ASME B18.2.1 7/16 in 5/8 in 5/8 in
1/2 in SAE / ASME Inch ASME B18.2.1 1/2 in 3/4 in 3/4 in
9/16 in SAE / ASME Inch ASME B18.2.1 9/16 in 13/16 in 13/16 in
5/8 in SAE / ASME Inch ASME B18.2.1 5/8 in 15/16 in 15/16 in
3/4 in SAE / ASME Inch ASME B18.2.1 3/4 in 1-1/8 in 1-1/8 in
7/8 in SAE / ASME Inch ASME B18.2.1 7/8 in 1-5/16 in 1-5/16 in
1 in SAE / ASME Inch ASME B18.2.1 1 in 1-1/2 in 1-1/2 in
M4 ISO Metric ISO 272 + ISO 4014/4017 4 mm 7 mm 7 mm
M5 ISO Metric ISO 272 + ISO 4014/4017 5 mm 8 mm 8 mm
M6 ISO Metric ISO 272 + ISO 4014/4017 6 mm 10 mm 10 mm
M8 ISO Metric ISO 272 + ISO 4014/4017 8 mm 13 mm 13 mm
M10 ISO Metric ISO 272 + ISO 4014/4017 10 mm 16 mm 16 mm Legacy DIN 933/931 commonly used 17 mm.
M12 ISO Metric ISO 272 + ISO 4014/4017 12 mm 18 mm 18 mm Legacy DIN 933/931 commonly used 19 mm.
M14 ISO Metric ISO 272 + ISO 4014/4017 14 mm 21 mm 21 mm Legacy DIN 933/931 commonly used 22 mm.
M16 ISO Metric ISO 272 + ISO 4014/4017 16 mm 24 mm 24 mm
M20 ISO Metric ISO 272 + ISO 4014/4017 20 mm 30 mm 30 mm
M22 ISO Metric ISO 272 + ISO 4014/4017 22 mm 34 mm 34 mm Some legacy DIN-family references use 32 mm; verify the fastener standard.
M24 ISO Metric ISO 272 + ISO 4014/4017 24 mm 36 mm 36 mm

Scope: standard hex heads only. Verify the actual fastener standard before use. Values are a limited educational reference, not a substitute for the governing ASME/ISO standard or a dimensional inspection requirement.

How to Measure a Hex Bolt Head

The wrenching dimension is the distance between two opposite, parallel flats. Place caliper jaws squarely against those flats; do not measure corner to corner. If the head is worn, plated heavily, rounded, or corroded, use the nominal thread diameter and fastener standard as the stronger identification clues.

  1. Identify whether the fastener is inch-series or metric.
  2. Measure the nominal thread/shank diameter separately from the head.
  3. Measure across opposite flats and compare that value with the correct standard family.

Field check: A wrench that “almost fits” is not proof of the bolt standard. Close SAE/metric sizes and legacy metric hardware can create misleading near-matches.

SAE Bolt Head Sizes vs Metric Bolt Head Sizes

Keep inch-series and metric hardware in separate dimensional families. The nominal bolt diameter and the wrenching width are specified in the source system; converting one value to the other system is useful for comparison, but it does not create an equivalent standard wrench size.

Inch example
A 1/2 in standard hex bolt is paired here with a 3/4 in nominal across-flats dimension.
Metric example
An ISO M10 standard hex head is paired here with a 16 mm nominal across-flats dimension.
Tool choice
Use the specified wrench/socket system whenever practical rather than a merely close converted size.

Why Some Metric Bolt Heads Use Different Wrench Sizes

Current ISO hex-head dimensions do not always match older DIN-family hardware. The most common surprises are M10, M12, and M14, where current ISO widths across flats are 16, 18, and 21 mm while legacy DIN 933/931 references commonly show 17, 19, and 22 mm. That difference is large enough to matter when choosing a socket.

Do not mix standards silently: If an installed metric bolt does not match the current ISO value, inspect the actual fastener specification or documentation before assuming the chart is wrong.

Bolt Head Size Does Not Determine Bolt Strength

Head geometry tells you which tool fits; it does not establish property class, SAE grade, proof strength, allowable load, or tightening torque. Two fasteners can share the same nominal head width while having different material and strength requirements.

After identifying the fastener size and grade, use a torque reference that matches the thread, strength grade, lubrication condition, and design requirements rather than inferring torque from wrench size.

Common Bolt Head Size Lookup Examples

Example 1: 1/2 in standard hex bolt

Assumption: standard ASME inch-series hex head, not heavy hex.

Lookup: 1/2 in nominal bolt diameter → 3/4 in nominal width across flats → 3/4 in wrench/socket.

Sanity check: If the actual head is materially larger, verify whether the fastener is heavy hex or another head family.

Example 2: ISO M10 hex bolt

Assumption: current ISO 4014/4017-type standard hex head.

Lookup: M10 → 16 mm nominal width across flats → 16 mm wrench/socket.

Limitation: Older DIN-family M10 hardware commonly uses a 17 mm head, so field hardware should be identified by its actual standard.

Standards, Scope, and Source Limitations

Dataset T2E-BOLT-HEAD-COMMON-v1.0 · Source checked 2026-08-16 · Publisher: Turn2Engineering

The page uses a deliberately limited common-size reference. ASME and ISO standards are copyrighted, so this page does not reproduce complete normative dimensional tables, tolerance fields, or a bulk downloadable standards dataset.

Dataset and Source-Check Details

Included geometry
Standard hex heads; nominal width across flats only
Excluded geometry
Heavy hex, structural, flange, JIS, square, socket-head, carriage, and specialty heads
Primary units
Inches for ASME rows; millimetres for ISO rows
Missing values
Shown as an em dash; never inferred as zero
Rights status
Limited transformed educational reference; standards remain copyrighted
Download decision
No full CSV or bulk standards export
Maintenance trigger
Recheck when ASME B18.2.1 changes or ISO/DIS 272 replaces ISO 272:1982
Use limitation
Verify governing fastener specification for design, inspection, procurement, and safety-critical work

Bolt Head Size FAQ

A standard ASME inch-series 1/2 in hex bolt in this limited reference uses a nominal 3/4 in width across flats, so the nominal wrench/socket size is 3/4 in; verify the actual head family.

Use the Standard Before You Trust the Wrench Size

Start with the nominal bolt diameter and fastener standard, then use width across flats to select the wrench or socket. If an installed bolt does not match the expected size, treat that as an identification clue—not a reason to force a close tool size.

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